How to Cut Large Format Tiles: Important Steps and Tools to Use

Large format tiles have increased in popularity for both commercial and residential applications over the past decade. It took a while for manufacturers to develop and test large tiles; experimenting with various materials to find the most functional and aesthetically pleasing options for customers. Now, there are thick and thin large format tiles that are trustworthy and durable, as well as appropriate for for various applications. When working with these tiles, especially the larger options, proper handling is essential for safety and quality use of the materials. Here’s what you need to know about the challenges that come with cutting large format tiles, as well as we provide some helpful tips for how to cut large format tiles correctly.

Challenges with Large Format Tiles

Handling

Perhaps the most common challenge when working with large format tiles is handling. These tiles are very difficult to carry and transport without the right tools and equipment. Tiles may either be too long, thick, or heavy to carry on your own.

Cutting

Another major challenge with large format tiles is that they are extremely complex to cut, especially when you want clean edges without any chips. Although the material of the tile may be durable, such a large surface area of tile can make it quite fragile to work with, especially without the right technique and equipment.

Drilling

When working with large format tiles, the excessive length of material can make it challenging to drill clean, round holes without cracking or splitting the tile during handling. It is even more difficult to create square holes before laying the tile because the corners could begin to form cracks as the tile is slightly twisted or moved for installation.

The demand for large format tiles for residential and commercial applications has led to the development of specific equipment designed for handling and cutting large format tiles for installation. Here is a list of essential tools for cutting large format tiles.

List of Tools Essential for Cutting Large Format Tiles

When working with large format tiles, it is imperative to use the right products for cutting, drilling, and handling. From trolleys and lifts to working benches and suction pads, there are many tools available to help you work effectively without damaging your tile or injuring yourself. Since Raimondi is one of the most popular and trustworthy brands for tiling in the global market, here are some of their high-quality products and equipment to help you with your tiling project.

Cutting System for Large Format Tiles

The Raimondi Raizor cutting system for large format tiles is comprised of two connectable guides with cutting lengths of 5.2 ft. each, and is ideal for tiles up to 10.9 ft. It is lightweight, making it easy to transport, and it is durable and stable for working with large, long tiles.

Multi-Angle Cutting Unit

The Raimondi Power Raizor multi-angle cutting unit is a universal tool, designed for use with the cutting guides Raizor. It performs cuts with jolly, standard, incision and/or side shaping angles, and tilts to adjust the depth of cut.

Dust Suppression Device

Another useful tool to have on-hand when working with large format tiles is the Raimondi dust suppression device. This wet cooling device can be used with the Power Raizor and keeps the blade lubricated to reduce the amount of dust produced by the blade, ensure better cut finishing, and to cut quicker.

Tile Shears

Making extremely precise cuts takes a skilled hand, and manual tile shears are the perfect way to achieve these cuts. These Raimondi Tile Shears are designed to cut tiles with thicknesses between 6 mm and 12 mm. They provide a progressive and balanced pressure for accurate cuts.

Modular Bench

The Raimondi BM180 Plus Modular Bench with folding legs makes working with large format tiles easier. This working bench is strong enough for working with large format tiles up to 5.3 ft. and it is compact and lightweight for easy storage and transport.

Steps for Installing Large Format Tiles

Cutting large format tiles is not rocket science, but it still requires proper management. With proper instruction and equipment, you can install large format tiles to cover floors and walls in a customized and ingenious way. Here are the basic steps for installing large format tiles.

  1. Handle: Moving large format tiles needs to be carried out with care and attention because of their large size and limited thicknesses. Suction cups with pressure gauges are highly effective for enabling simple and safe handling of these slabs.
  2. Cut: When's the slab has been carefully transported from the forklift to the working table, it is time to cut. A helpful tip is to pre-cut the slab along its entire length with the diamond-blade, then adjust the pliers to detach the part to cut away evenly, in small sections.
  3. Drill Holes: After securing a base under the large format tile, make a hole using a screen gun with a diamond bit. Smooth and sand the surface after drilling to ensure the best possible finish of the surface and to prevent the risk of cracks and defects.
  4. Lay: To lay the large slabs down, prepare the cement-based adhesive. It should be applied to both the back of the slab and the bed where it will be set in. Spread it with a trowel until it uniformly covers the surfaces and position the levelling spacers to lay the slab down.

Visit Centura Tools for Your Professional Tiling Equipment Needs

If you enjoyed learning about these Raimondi large format tile cutting tools, there is a lot more information available about professional tiling equipment on our web site. You can learn more about the various brands and options for equipment, and shop online by manufacturer or tool type if you’re looking for something specific. To see the products in person, simply pay us a visit!

Centura Tools can be your source for professional tiling equipment and advice, and our professionals are ready to help you make the best decisions for your installation goals. Contact us at (416) 785-3311 for more information.